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Engine Operations and Overhaul

Automotive Engine Parts and Operation

Course #: 004003
Duration: 10 hours
Course Prerequisites: Introduction to Automotive Repair-test (004002);
What Students Learn: In this study unit, students will begin your examination of the engine. You will start with a discussion of the basic parts of the gasoline engine. Then, you will learn how these engine components work together to make an engine run. A complete understanding of engine operation will be your first step toward engine repair. When diagnosing engine problems, knowing exactly how an engine operates will be your most important tool.

When students complete this study unit, you will be able to:

  • Explain the basic operation of the four-stroke engine.
  • Visually identify the components of the lower-end assembly, including the engine block, crankshaft, connecting rods, piston assembly, engine bearings, and vibration dampeners.
  • Visually identify the components of the upper-end assembly, including the cylinder head, valve assembly, camshaft, and the intake and exhaust manifolds.
  • Name and describe the functions of the primary engine systems, including the fuel, ignition, cooling, and lubrication systems.

    Special Notes: This updated course replaces course 3704.

  • Small Engines

    Course #: VB34XX
    Duration: 1.15 hours
    What Students Learn: The study of small engines is a fundamental building block on the road to understanding engine operation. A small engine generates and utilizes combustion energy in exactly the same way a larger engine does. By studying small engines, students will be able to focus on the operating principles of a less complicated system, and form a strong foundation toward the understanding of engine operation.
    Components: Electronic Ignition System (VB3405); Basic Operation (VB3401); Basic Maintenance (VB3402); Disassembly of Engine (VB3403); Common Repair Procedures (VB3404); Assembly of Engine (VB3406);

    Automotive Engine Types

    Course #: 004004
    Duration: 10 hours
    Course Prerequisites: Automotive Engine Parts and Operation (004003);
    What Students Learn: In this study unit, students will be introduced to several different types of engines and you'll learn to identify each. You will learn the various factors that affect engine performance and how engine performance can be enhanced. Finally, you will learn how engines are mounted in automobiles and how different fasteners are used to hold engines together.

    When students complete this study unit, you will be able to:

  • Identify different engine characteristics by reading vehicle identification numbers.
  • Use manufacturer's service manuals to determine engine specifications.
  • Identify and differentiate between an in-line, V-type, and horizontally opposed cylinder arrangement in an automotive engine.
  • Identify overhead valve, overhead camshaft, and multiple-valve configurations in automotive engines.
  • Explain how displacement, horsepower, torque, and compression ratio affect engine performance.
  • Describe how engine performance can be enhanced with turbochargers, superchargers, and variable valve timing.
  • Identify how and where engines are mounted in automobiles.
  • Differentiate between gasoline engines, diesel engines, and rotary engines.
  • Identify several alternative fuels and explain why they have been used in automotive engines.
  • Name the common fasteners used in automotive engines.

    Special Notes: This updated course replaces course 3705.

  • Automotive Engine Overhaul

    Course #: VB53XX
    Duration: 1.48 hours
    What Students Learn: Automotive technicians need to know how to safely and properly disassemble, fully inspect and re-assemble an automotive engine. This program demonstrates how to apply diagnostic procedures and apply them to a double overhead cam (DOHC), multi-valve engine.
    Components: Basic Principles and Troubleshooting (VB5301); Short Block Disassembly (VB5303); Cylinder Head Removal (VB5302); Final Assembly (VB5304);

    Automotive Lubrication Systems

    Course #: 004005
    Duration: 10 hours
    Course Prerequisites: Automotive Engine Types (004004);
    What Students Learn: Understand the principles behind Automotive Lubricants; Recognize damage and wear caused by inadequate or improper Lubrication; Evaluate and diagnose Lubrication Systems and related problems; Locate and repair leaks and damage in Lubricating Systems.

    Special Notes: This updated course replaces course 3706.

    Automotive Cooling Systems

    Course #: 004006
    Duration: 10 hours
    Course Prerequisites: Automotive Engine Parts and Operation (004003);
    What Students Learn: Understand the function of Automotive Coolant in a Cooling System; Locate and identify Coolant System Components and their function; Understand the role Pressure plays in the Cooling System; Diagnose Cooling System problems.

    Special Notes: This updated course replaces course 3706.

    Automotive Fuel Systems, Part 1

    Course #: 004009
    Duration: 10 hours
    Course Prerequisites: Automotive Engine Types (004004);
    What Students Learn: Classify Automotive Fuels and understand their function; Locate and evaluate Fuel System Components; Understand Fuel System delivery and metering components; Differentiate between design and operation of Carbureted and Fuel-injected Systems; Diagnose and evaluate Fuel System problems.

    Special Notes: This updated course replaces course 3707.

    Automotive Fuel Systems, Part 2

    Course #: 004010
    Duration: 10 hours
    Course Prerequisites: Automotive Fuel Systems, Part 1 (004009);
    What Students Learn: Identify and describe Components of Carburetor and Fuel Injection systems; Disassemble, clean and reassemble Fuel System Components; Evaluate the condition of System Components; Diagnose Fuel System problems; Check Fuel System pressure; Locate and identify Exhaust System components and explain their function.

    Special Notes: This updated course replaces course 3707.

    Port Fuel Injection

    Course #: VB35XX
    Duration: 0.75 hours
    What Students Learn: It is essential for today's automotive technicians to be familiar with the basic operation of the electronic fuel-injected engine. This program reviews carburetion and introduces the basic components of the self-diagnostic fuel-injection system. Additionally, trainees will be shown how to apply computer knowledge to the field of automotive technology.
    Components: An Introduction (VB3501); Operation of Basic Parts (VB3502); Basic Troubleshooting (VB3503);

    Advanced Fuel Injection Systems

    Course #: VB52XX
    Duration: 0.93 hours
    What Students Learn: Students will be introduced to the principles of fuel injection and exposed to various types of systems and control strategies. They will examine the theory and operation of the closed-loop fuel feedback system in detail. Trainees will be encouraged to develop correct diagnostic practices in order to repair vehicles quickly, safely and profitably. The program is concluded with real shop situations involving a vehicle with assorted failures.
    Components: Fuel Delivery Systems (VB5201); Closed Loop Theory (VB5202); Closed Loop Diagnostic (VB5203);

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