Courses
Motor Control and Electronics Troubleshooting
Course #: 086051
Duration: 10 hours
Course Prerequisites: DC Principles (Block A21); Basic Industrial Math (Block X21);
What Students Learn: Advantages and Operating Characteristics of DC Motors that make them widely used in industrial applications; Function of each component of a DC Motor; Operation of a Single-Coil Armature Motor; Troubleshooting DC Motors; How a DC Motor Controller Operates; Identify and list applications for various types of DC Motors including Universal, Stepper, PM, Servo and Brushless Motors.
Special Notes: This new course replaces, DC Generators and Motors, course 6687.
Course #: 086052
Duration: 10 hours
Course Prerequisites: AC Principles (Block A22); Basic Industrial Math (Block X21);
What Students Learn: Construction and Operation of Single- and Three-Phase AC Motors; Principles of Electromagnetic Induction; Identify and work with Starter Systems for Single- and Ploy-Phase Motors including Shaded-Pole, Split-Phase Capacitor, and Repulsion-Induction Motors; Troubleshoot Polyphase Motor Systems.
Special Notes: This new course replaces, AC Motors, Generators and Rectifiers, course 6698.
Course #: 086053
Duration: 10 hours
Course Prerequisites: Industrial DC Motors (086051); Industrial AC Motors (086052); AC Principles (Block A22); Basic Industrial Math (Block X21);
What Students Learn: How Stepper Motors are Electronically Controlled; Steps to follow when Troubleshooting Stepper Motor Controls; Explain how AC Line Frequency sets Motor Speed; How Frequency Inverters Control Motor Speed in Three-Phase Installations; Describe how Servo Motors are Controlled; Explain how Brushless Motors Work and how their Shafts are precisely Positioned: List the steps to follow when Troubleshooting Brushless Motor Controller Systems.
Special Notes: This new course, in conjunction with courses 006010, 006011 and 006012 covering Industrial Motor Control for PLCs, replaces Industrial Motor Control, course 6699A-C.
Course #: 006010
Duration: 10 hours
Course Prerequisites: Industrial AC Motors (086052); AC Principles (Block A22); Basic Industrial Math (Block X21);
What Students Learn: Motor Control Standards; Operating Characteristics of Motors motor starters, NEMA and IEC Starters, reversing and multi-speed starters; Motor Control Fundamentals; Interpreting Control Devices and Circuits using Control Diagrams automatic and manual signaling devices, capacitive and inductive switches; Enclosures.
Special Notes: This new series of Motor Control texts (006010-11-12) provides current electronics technology not covered in Industrial Motor Control (6699A-C).
Course #: 006011
Duration: 10 hours
Course Prerequisites: Motor Control Fundamentals (for Programmable Logic Controllers) (006010);
What Students Learn: History and Concepts of Programmable Logic Controllers (PLCs); Number Systems; The Central Processing Unit (CPU): CPU scan, analog and discrete signals, types of PLC memory; The Input/Output System (I/O); Special Function I/O; Elements of a Relay Ladder Logic Program; Operation of Timers and Counters.
Special Notes: This new series of Motor Control texts (006010-11-12) provides current electronics technology not covered in Industrial Motor Control (6699A-C).
Course #: 006012
Duration: 10 hours
Course Prerequisites: Industrial Motor Control (for Programmable Logic Controllers), Part 1 (006011);
What Students Learn: Programmable Logic Controllers (PLCs) Fundamentals: contacts, coils, ladder logic terminology and symbology, scanning and solving ladder logic programs; Application/Troubleshooting Exercise One: The Pick-and-Place Robot; Application/Troubleshooting Exercise Two: The Mixing Vat; Application/Troubleshooting Exercise Three: The Paper Roll Stand; Troubleshooting Skills using LED indicators and programming console procedures; PLCs in Motor Speed Control; PLC System Troubleshooting and Repair.
Special Notes: This new series of Motor Control texts (006010-11-12) provides current electronics technology not covered in Industrial Motor Control (6699A-C).
Course #: Block B23
Duration: 42 hours
Course Prerequisites: Analog Circuit Measurement (Block A23); Basic Industrial Math (Block X21);
What Students Learn: This seven unit block provides a detailed theory into the workings of common electronic components and circuits. Different types of diodes, transistors, switching devices and tubes are covered. The trainee learns to perform circuit measurement tests and troubleshooting techniques for each component.
Components: Basic Semiconductor Components: Diodes (086019); Basic Semiconductor Components: Transistors (086020); Switching Devices (086021); Electronic Sensors (086022); Special Rectifiers: Electron Tubes (086023); Optoelectronic and Fiber Optic Components (086024); Electronics Hardware (086040);
Special Notes: This updated course replaces Electronic Components, Block B03. Each study unit contains a progress examination.
Course #: 086019
Duration: 6 hours
Course Prerequisites: Analog Circuit Measurement (Block A23); Basic Industrial Math (Block X21);
What Students Learn:
Course #: 086020
Duration: 6 hours
Course Prerequisites: Analog Circuit Measurement (Block A23); Basic Industrial Math (Block X21);
What Students Learn:
Course #: 086021
Duration: 6 hours
Course Prerequisites: Analog Circuit Measurement (Block A23); Basic Industrial Math (Block X21);
What Students Learn:
Course #: 086022
Duration: 6 hours
Course Prerequisites: Analog Circuit Measurement (Block A23); Basic Industrial Math (Block X21);
What Students Learn:
Course #: 086023
Duration: 6 hours
Course Prerequisites: Analog Circuit Measurement (Block A23); Basic Industrial Math (Block X21);
What Students Learn:
Course #: 086024
Duration: 6 hours
Course Prerequisites: Analog Circuit Measurement (Block A23); Basic Industrial Math (Block X21);
What Students Learn:
Course #: 086040
Duration: 6 hours
Course Prerequisites: Analog Circuit Measurement (Block A23); Basic Industrial Math (Block X21);
What Students Learn:
Course #: Block B26
Duration: 36 hours
Course Prerequisites: Analog Electronic Components (Block B23);
What Students Learn: This troubleshooting block thoroughly covers the systems encountered in a modern plant or service facility, including the many machines controlled by personal computers (PCs). Malfunctions in modern systems are more likely to be resolved by replacing an entire module or subsystem, rather than troubleshooting specific circuit boards. Plant electricians must often interface with devices that are connected to, or controlled by, PCs or programmable logic controllers (PLCs).
The block examines the industrial components used to monitor or influence the manufacturing process. Study units specifically cover troubleshooting motor control circuits, solenoids, electronic displays, sensors, touch pads and other devices that are directly or indirectly controlled by a computer's output and input signals. The last two units in the series cover the types of problems encountered by Instrumentation, PC, and Network technicians, relating to cables, connectors, power supplies and interference generated by other electrical equipment.
Components: Industrial Electronic Troubleshooting (086064); Electronic Troubleshooting of Industrial Motor Controllers (086065); Industrial Computer Networks (086069); Troubleshooting Sensing Devices and Systems (086066); Troubleshooting Industrial Control Systems and Output Devices (086067); Troubleshooting Industrial Computer Systems and Software (086068);
Special Notes: This new course replaces Troubleshooting Electronic Equipment and Systems, Block B06. Each study unit contains a progress exam.
Course #: 086064
Duration: 6 hours
Course Prerequisites: Analog Electronic Components (Block B23);
What Students Learn: Preview
In a modern industrial plant, thousands (or even tens of thousands) of components work together to make a product. Many machines can now operate for long periods of time without requiring service. This is mainly due to excellent engineering and advances in metallurgy, the construction of electronic components, and the composition of lubricants. As long as proper maintenance work is performed, a machine may last for a very long time. However, it is inevitable that, at some point, one of those thousands of components will fail. A component failure will result in an equipment shutdown or a faulty product. At this time, workers with troubleshooting experience become invaluable.
A number of different skills are required to troubleshoot a machine or a piece of equipment effectively. In this study unit, students will learn about some of the more abstract troubleshooting procedures. These procedures will require the troubleshooter to collect information and focus on the failed component, not just connect a meter to make measurements.
Objectives
When a student completes this study unit, he and she will be able to:
Course #: 086065
Duration: 6 hours
Course Prerequisites: Analog Electronic Components (Block B23);
What Students Learn: Preview
Industrial motor controllers are widely used in industry. You are probably familiar with some of the simple devices, such as multispeed and reversing AC across the line starters or contractors, used for controlling motors. In this study unit, we will cover the more complex solid state controllers used to control a motor's position and speed.
This study unit will begin by discussing how to troubleshoot simple DC motor controllers and stepper motor control systems. These systems are often used when the speed or position of a small motor must be controlled. Although small DC motors are covered in this unit, you can apply what you learn to larger DC motors since these motors simply have larger components.
This unit will also examine the electronic troubleshooting of servo systems. This section begins with the typical industrial DC servo system where a precision DC motor can be controlled to an exact location and speed. It then covers the troubleshooting of the newer DC brushless systems.
In the final section of this study unit, it will look at the troubleshooting of AC inverter drive systems. These drive systems control AC motors.
Objectives
When a student completes this study unit, he and she will be able to:
Course #: 086066
Duration: 6 hours
Course Prerequisites: Analog Electronic Components (Block B23);
What Students Learn: Preview
Sensors are a very important part of any industrial control system. Sensors are provided to the input devices that send signals to these components responsible for monitoring and controlling an industrial system. Input devices indicate when an output device can be safely turned on and how long they should remain on.
In the past, the most popular input device was the limit switch. Although limit switches are still used, non-contact sensors, such as proximity sensors and photoelectric sensors, are becoming more common in industrial applications. Likewise, thermocouples were once popular for sensing temperature. However, modern systems may employ many different types of thermocouples, resistance temperature devices (RTDs), or even semiconductor temperature sensors. Some input devices rely on fiber optics and lasers to perform tasks. These devices and others may rely on their own small IC microchip planted within the sensor. Microchip equipped sensors can be placed on a simple four wire system along with hundreds of other sensors, allowing for a networked grouping of input and output devices.
Students will learn about different types of industrial input devices. In addition, trainees will study some troubleshooting procedures that will prove useful when one of these devices has failed.
Objectives
When a student complete this study unit, he and she will be able to:
Course #: 086067
Duration: 6 hours
Course Prerequisites: Analog Electronic Components (Block B23);
What Students Learn: Preview
The purpose of an industrial output device is to perform controlled work. These devices may be used to start a motor or to control the supply of pressurized air or hydraulic fluid to the actuators of a machine or a robot. In every automated industry, some type of output device controls the functions of a machine.
This study unit focuses on various forms of output devices, output modules, closed-loop systems, and human and machine interfaces. These devices and systems make up the majority of today's industrial systems. This study unit also covers troubleshooting procedures for these systems.
Objectives
When a student completes this study unit, he and she will be able to:
Course #: 086068
Duration: 6 hours
Course Prerequisites: Analog Electronic Components (Block B23);
What Students Learn: Preview
On today's factory floor, there are a wide variety of control systems. In the past, control systems were dedicated controllers, such as a motor's speed controller or a programmable logic controller (PLC). However, the type of dedicated controller is changing. The personal computer (PC) now controls or monitors many industrial processes. The personal computers that workers encounter may be standard models or specifically designed for industrial environments.
In addition to PCs, other equipment is used to identify each part of a manufactured product and the machines that created these parts. Bar code readers or scanners, and radio frequency tag systems perform these identification tasks. Vision systems listed above also identify component parts in an industrial environment. These systems employ a camera to closely analyze a component's features. All the systems require software to run the control or monitoring operations.
Objectives
When a student completes this study unit, he and she will be able to:
Course #: 086069
Duration: 6 hours
Course Prerequisites: Analog Electronic Components (Block B23);
What Students Learn: Preview
In industry today, the use of networks is rapidly growing. Only a few years ago, industrial networking was just in an experimental stage. Today, however, most systems are equipped with standard Ethernet connections and preconfigured network operating systems. Many forms of equipment, such as motor drives and PLCs, are able to share a network controlled by one or more large personal computers.
This study unit provides students with an introduction to industrial networks. Trainees will become familiar with the terminology and learn about the components used in these systems. Trainees will realize that industrial networking is an exciting and fast growing field.
Objectives
When a student complete this study unit, he and she will be able to: