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Concepts of Chemistry and Quality Control

Elements of Chemistry

Course #: 5011
Duration: 10 hours
Course Prerequisites: Practical Measurements (Block X22);
What Students Learn: Chemistry and Matter; Chemical and Physical Changes; Chemical Classification of Matter, Elements, Compounds, Mixtures; Atoms and Molecules; Dalton's Atomic Theory; Atomic Weights; Molecular Weights; Electron Theory of the Structure of the Atom; Study of Electrons, Protons, Neutrons, Atomic Structure of Elements; Fundamental Laws of Chemistry; Laws of Conservation of Matter and Energy; Law of Definite Proportions; Valence Formulas; Equations; Typical Problems in Chemistry; Solutions; Metals, Nonmetals, Acids, Bases, and Salts; Ions and Theory of Ionization; Conductivity, pH, Electrolysis, Electroplating; Periodic Grouping of the Elements; Properties and Uses of Metallic and Nonmetallic Elements and Their Compounds; Nuclear Energy; Organic Chemistry; Structural Formulas, Hydrocarbons, Fatty Acids, Carbohydrates, Aromatic Compounds, Plastics.

Engineering Chemistry

Course #: 5012
Duration: 10 hours
Course Prerequisites: Elements of Chemistry (5011); Practical Measurements (Block X22);
What Students Learn: Chemical Theory; Nuclear Theory; Chemical Laboratories; Industrial Safety; Unit Operations; Industrial Production of Nonmetallic Elements and Materials; Industrial Production of Metallic Elements and Materials; Industrial Production of Organic Chemicals; Generation of Electricity by Chemical Means.

Precision Measuring Instruments, Part 1

Course #: 186068
Duration: 10 hours
What Students Learn: Purpose and Language of Measurement; Scale Instruments and Accessories; Vernier Caliper; Micrometers, Gages, and Protractors.

Special Notes:

  • This updated course replaces course 3500A.
  • The entire course consists of study units 186068, 186069, and 3500C.

  • Precision Measuring Instruments, Part 2

    Course #: 186069
    Duration: 10 hours
    What Students Learn: Indicators; Shop Gages; Gage Blocks; Fundamentals of Trigonometry; Sine Bar and Sine Plate.

    Special Notes:

  • This updated course replaces course 3500B.
  • The entire course consists of study units 186068, 186069, and 3500C.

  • Precision Measuring Instruments, Part 3

    Course #: 186070
    Duration: 10 hours
    What Students Learn: Optical Comparators; Optical Flats Light Beams for Alignment and Measurement; Digital Readout Measuring; Special Measuring Systems; Materials Testing.

    Special Notes: This updated course replaces course 3500C.

    Properties of Materials

    Course #: 686005
    Duration: 10 hours
    Course Prerequisites: Formulas (186012); Practical Measurements (Block X22);
    What Students Learn: Effects of Forces on Materials; Stress and Deformation; Elastic Failure; Cohesive Properties of Solids; Heat and Cold Treatment; Modulus of Elasticity; Temperature Stresses; Structural Members; Tension Members; Shear; Connection of Steel Members; Members Subjected to Compound Stress; Beams; Columns; Shafts; Rope Drives; Properties of Metals, Nonferrous Metal, and Alloys.

    Special Notes: This updated course replaces course 5887.

    Preventive Maintenance

    Course #: 286085
    Duration: 5 hours
    Course Prerequisites: Trades Safety: Getting Started (186001); Basic Industrial Math (Block X21); Practical Measurements (Block X22);
    What Students Learn: Preview
    The purpose of a preventive maintenance program is to locate possible machine or equipment faults before the machine fails.

    Objectives
    When a student completes this study unit, he and she will be able to:

  • Describe the function of inspection and scheduled maintenance as the basis of preventive maintenance.
  • Explain why preventive maintenance is performed and how it's scheduled.
  • Identify those within industry who should be part of preventive maintenance planning and execution.
  • Discuss the causes, effects, and goals of a successful preventive maintenance program.
  • Explain how a computerized preventive maintenance program can be developed and implemented.

    Contents
    Introduction To Preventive Maintenance; Why Perform Preventive Maintenance?; Scheduling Preventive Maintenance; PM Program Personnel; PM Program Goals; Computerized PM Programs.

  • Preventive Maintenance Techniques

    Course #: 286086
    Duration: 5 hours
    Course Prerequisites: Trades Safety: Getting Started (186001); Basic Industrial Math (Block X21); Practical Measurements (Block X22);
    What Students Learn: Preview
    How to implement a preventive maintenance (PM) program is just as important as the why and when of such a program. It doesn't pay to create a well thought out and scheduled PM program only to have the lubrication, inspection, or repair tasks performed improperly. The objective of this unit is to show you how to perform these tasks safely and properly. This will include showing you typical PM tasks as they are performed on common industrial equipment.

    Objectives
    When a student completes this study unit, he and she will be able to:

  • Explain how to inspect and properly maintain a belt, chain, and gearbox power transmission system.
  • Discuss why proper alignment is necessary when operating a power transmission system.
  • List the steps needed to properly maintain an AC or DC motor.
  • Explain how to perform a start-up or bump test of a motor.
  • Describe how to perform PM tasks on pneumatic systems.
  • Describe how to maintain both floor and elevated conveyor systems.
  • Identify the types of elevators and vertical lifts in your plant and the proper PM procedures for this equipment.
  • Explain how to maintain liquid and vacuum pump systems.
  • Describe how to perform a basic alignment of in-line shafts.
  • List the proper PM procedures for electronic controllers and robot systems.

    Contents
    PM Of Power Transmission Systems; PM Of Electric Motors And Controllers; PM Of Pneumatic Systems; PM Of Conveyors; PM Of Vertical Lifts; PM Of Vacuum And Fluid Pumps; PM Of Electronic Controllers; PM Of Robots.

  • Predictive Maintenance

    Course #: 286087
    Duration: 5 hours
    Course Prerequisites: Trades Safety: Getting Started (186001); Basic Industrial Math (Block X21); Practical Measurements (Block X22);
    What Students Learn: Preview
    Predictive technologies measure one or more characteristics of machine operation, calculate the expected life of the monitored system, and then estimate the condition of equipment and, therefore, the need for maintenance on that equipment. With this information passed along to a good preventive maintenance program, the preventive maintenance team can make informed decisions on task scheduling and make the most of its maintenance and inspection tasks.

    Vibration analysis programs are the most commonly conducted PDM efforts. By performing inspection and repairs during downtime, uptime failures of the analyzed components are all but eliminated. PDM is more than vibration analysis, however; multiple technologies, such as infrared thermography, balance, alignment, and electrical signature analysis are part of many PDM programs. Because of these technologies, plants run better and are more competitive. PDM allows maintenance departments to predict when a unit will fail and plan its maintenance during a scheduled downtime, usually when the unit is cooler, cleaner, and not needed for the manufacturing process.

    Objectives
    When a student completes this study unit, he and she will be able to:

  • Define what PDM is and how it can be used in industry.
  • Identify the various types of technologies used in PDM.
  • Explain what goals should be considered for a new and a maturing PDM program.
  • Discuss the scope of basic mechanical PDM.
  • Explain how a time waveform and a frequency spectrum can be used to identify machine faults.

    Contents
    What Is Predictive Maintenance?; Predictive Maintenance Program Goals; Basic Mechanical Predictive Maintenance; Forms Of PDM Data.

  • Statistical Process Control: An Operator's Guide

    Course #: VB02XX
    Duration: 0.6 hours
    What Students Learn: The operator's presentation explains the concept of SPC to production and office personnel. The presentations deal primarily with methods of data collection. This course includes a comprehensive review of the math competencies required of the operators.
    Components: Introducing SPC to Operators (VB0201); Collecting and Recording Variable Data (VB0202); Charting Attributes (VB0203);

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