Improve Workforce Efficiency

Course #: Block X06
Duration: 36 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn: This block presents the trainee with a broad overview of the properties and applications of metallic and non-metallic materials used in industry. In addition to the application of metals, plastics, and wood products, the trainee will learn how fasteners, pumps, compressors, bearings, and seals are classified and used. The trainee will learn how paints and adhesives are made and used, and how belts, chains, and gears are used to transmit power. Included in these lessons are the classifications and uses of industrial gases, chemicals, cleaning agents, and lubricants.
Components: Metal Processing (X0601); Ferrous Metals (X0602); Nonferrous Metals (X0603); Identification of Metals (X0604); Nonmetallic Materials (X0605); Plastics, Elastomers, and Composite Materials (X0606); Wood Products (X0607); Paints and Adhesives (X0608); Fasteners (X0609); Introduction to Pumps and Compressors (X0610); Introduction to Bearings and Seals (X0611); Introduction to Power Transmission (X0612); Progress Examination Booklet (X0620); Progress Examination (X0621); Progress Examination (X0622); Progress Examination (X0623);

Course #: X0601
Duration: 3 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn:

• Identify industrial metals by their names and chemical symbols.
• Define in basic terms the characteristics and properties of metals.
• Explain the various metal-processing methods used in producing industrial metals.
• Explain how metals are extracted from their ores found in the earth and then refined.
  

Course #: X0602
Duration: 3 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn:

• Identify the features of a blast furnace.
• Recognize cast irons by their fractures and other properties.
• Describe the major steelmaking processes.
• Discuss the hot-working and cold-working methods used to shape steel.
• Classify the types of steel, according to both processing method and carbon content.
• Relate certain grade numbers to the types of steel they identify.
  

Course #: X0603
Duration: 3 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn:

• Explain how the various metals are extracted from their ores.
• Describe how the addition of certain elements affects the physical properties of the base metals.
• Select the metal alloy most suitable for a given job.
• Recognize whether a copper alloy is a brass or a bronze.
  

Course #: X0604
Duration: 3 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn:

• Identify a metal by making a file, test magnetic test, temperature test, chip test, or spark test.
• Find the hardness of a metal by using a Brinell-Rockwell Monotron, a Vickers-Herbert Pendulum, or a scieroscope hardness-testing machine.
  

Course #: X0605
Duration: 3 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn:

• Tell how temperature and pressure can change the volume of a gas.
• Handle acids and alkalies safely.
• Discuss the uses of industrial chemicals and gases.
• Select solders and lubricants.
• Recognize carbon in its various forms.
  

Course #: X0606
Duration: 3 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn:

• Explain how plastics are formed.
• Filing, drilling, cementing, and welding plastics.
• Have a basic understanding of elastomers, and recognize their uses throughout the shop.
• Cut a piece of glass.
• Describe the uses of insulation.
  

Course #: X0607
Duration: 3 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn:

• Explain how wood and lumber are classified or graded.
• Select a wood, by comparing ease of working or forming.
• Describe the methods used in making composition board and plywood.
• Select the best type of wood fastener for a specific use.
  

Course #: X0608
Duration: 3 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn:

• Identify and select the best paint for a particular job.
• Explain what the different types of finishes are and what to use as solvents for them.
• Determine the easiest method of applying paint.
• Describe paint spraying techniques.
• Select the proper type of adhesives to join parts.
  

Course #: X0609
Duration: 3 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn:

• Identify the two basic types of fasteners.
• Define the various terms related to national thread form.
• Recognize the many types of screws and their uses.
• Identify the various types of washers.
• Properly install and remove threaded fasteners.
• Install the various types of mechanical fasteners.
  

Course #: X0610
Duration: 3 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn:

• Recognize the parts of the three basic types of pumps.
• Understand the working of different types of pumps.
• Select the proper pump for a specific use.
• Explain why air compressors are used in plants.
• Describe the parts of air compressors.
• Select the proper air compressor for a specific use.
  

Course #: X0611
Duration: 3 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn:

• Identify the two basic types of bearings: plain and antifriction.
• State the advantage of premounted bearings.
• Describe the various rolling elements used in antifriction bearings.
• Properly clean antifriction bearings.
• Select the lip-type seal for a given application.
• Properly install lip-type seals.
  

Course #: X0612
Duration: 3 hours
Course Prerequisites: Basic Industrial Math (Block X21); Practical Measurements (Block X22);
What Students Learn:

• Install, inspect, and troubleshoot V-belt drives.
• Understand the construction details of various types of belts and sheaves.
• Identify the components and uses of various chains.
• Select the suitable oil for lubricating chain drives.
• Describe the various types of gears used for transmitting power.
• Properly lubricate open and closed gear drives.
  

Course #: Block X08
Duration: 56 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Hand and Power Tools (Block X04); Industrial Safety (Block X23);
What Students Learn: This block presents the trainee with a broad overview of the basic industrial skills and knowledge needed by an entry level machinist. Skilled workers, such as electricians, pipefitters, and mechanics, whose duties include the maintenance and repair of machine tools, can benefit through cross training, from taking this course. The course starts with shop math and measurements, and applies these concepts to shop drawings, blueprint reading, layout, and metal cutting. On-the-job tasks, such as working with metal cutting machinery - milling machines, drilling machines, lathes, grinders, and CNC machine tools - are described in detail. Safety procedures relating to job tasks using metal shop machinery are an essential part of this course.
Components: Practical Shop Math, Part 1 (X0801); Practical Shop Math, Part 2 (X0802); Practical Shop Measurement (X0803); Safe Shop Practices (X0804); Properties and Classifications of Metals (X0805); Using Shop Drawings, Process, and Routing Sheets, Part 1 (X0806); Using Shop Drawings, Process, and Routing Sheets, Part 2 (X0807); Layout (X0808); Metal Cutting and Machine Tooling, Part 1 (X0809); Metal Cutting and Machine Tooling, Part 2 (X0810); Metal Cutting Machinery, Part 1 (X0811); Metal Cutting Machinery, Part 2 (X0812); Fundamentals of Grinding (X0813); CNC Machine Tool Features and Applications (X0814); Progress Examination Booklet (X0820); Progress Examination (X0821); Progress Examination (X0822); Progress Examination (X0823);

Course #: X0801
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Learn the basics of shop mathematics as they relate to machine technology.
• Add, subtract, multiply, and divide fractions and decimal values of whole units such as inches, and feet.
• Derive the square root of fractions and decimals.
• Compute a machine drive ratio for a given speed.
• Make calculations using the metric or SI system of measurement.
  

Course #: X0802
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Learn the fundamentals of geometry and trigonometry as they apply to machine shop calculations.
• Compute the areas of rectangles, triangles, circles, parallelograms, and other common shapes.
• Compute the volumes of solid figures such as cubes, cylinders, cones, rectangles, and combinations of these.
• Use the principles of geometry and trigonometry to analyze and solve various kinds of triangles and their parts.
• Plot coordinates of a point using both the rectangular (Cartesian) and the polar systems.
• Present the fundamentals of calculator operations as they apply to shop work.
  

Course #: X0803
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Teach the terminology of linear (length) and angular dimensioning.
• Learn which tools and measuring instruments are commonly used to determine the size and dimensions of a sample workpiece.
• Use a steel rule to measure the length of a part in inches or millimeters.
• Measure the sizes of parts to 1/10,000 inch using a vernier caliper.
• Use a micrometer to measure diameters and thicknesses of workpieces.
• Make angular measurements using various instruments.
  

Course #: X0804
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• List the proper safety equipment to be worn when performing machine shop tasks.
• State the environmental hazards most commonly encountered in a machine shop.
• Teach the fundamental safety measures for the machine shop environment and for the more popular types of machine tools used across industry.
• State the method used to remove stock from a workpiece mounted in a lathe, milling machine, and drill press.
• Name one method used to protect the worker from harmful fumes when cutting fluids are used.
  

Course #: X0805
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Understand the four basic methods of manufacturing iron and steel.
• Discuss the fundamental properties of metals.
• Recognize standard identification of various steels and alloys.
• Know the characteristics and applications of particular steels and alloys.
• Realize the effects and limitations of heat treatment.
• Be familiar with materials testing methods.
• Differentiate between hot-working and cold-working metal processes.
  

Course #: X0806
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Understand the uses of industrial blueprints.
• Learn how to read shop drawings, process, and routing sheets.
• Recognize surfaces, object lines, and object points on a blueprint.
• Recognize front, top, and right-side views of an object.
• Identify lines on a drawing and explain their use.
• Read and understand sectional views and apply information from them to other views.
• Identify and read auxiliary and double auxiliary lines.
• Understand tolerances and apply them to dimensions, and read different tolerancing systems.
• Introduce the trainee to the language of print reading.
  

Course #: X0807
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Recognize and read a geometric drawing.
• Understand the system of geometric dimensioning and tolerancing used in industrial shop drawings.
• Understand variations used on geometric drawings.
• Locate and correctly read a drawing block, and apply its information to a drawing.
• Recognize and read a process sheet, and use the information it contains.
• Understand the baseline dimensioning system.
• Understand the Cartesian coordinate system.
• Understand the fixed or floating zero system.
  

Course #: X0808
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Prepare a work surface and know the types and uses of layout compounds.
• Identify and use common layout tools.
• Identify and use measuring instruments used in layout.
• Identify and use precision layout tools.
• Perform basic layout operations and construct various geometric shapes.
  

Course #: X0809
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Describe metal cutting, how it is accomplished, and whether a cutting tool is performing properly.
• Identify a variety of cutting tools.
• Understand how a cutting tool cuts and separates material by using the three kinds of cutting edges.
• Identify the three major types of chips a cutting tool produces.
• Name the key parts of a twist drill.
• Describe the applications of a counterbore, countersink, and combination countersink/centerdrill.
• State the differences between reamers for machine and hand use.
• Explain the differences between taps used for hand tapping and machine tapping methods.
• Describe the dies used to produce threads by both hand and machine methods.
• Identify the different machine attachments and tooling components needed for tap and die threading on production machinery.
  

Course #: X0810
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Define the major parts of a lathe tool bit.
• Identify the types and applications of turning, boring, and milling tools used in machining operations.
• Describe the different styles of end mills available.
• Identify the different horizontal end mills.
• Explain the difference between the mounting methods used for horizontal and end mill style cutters.
• Understand the differences among the various cutting tool materials used.
• Describe the reasons for using a tool coating on a cutting tool or cutting insert.
• Describe the effects of coolants on the cutting point.
• Identify the major methods of applying cutting fluids.
  

Course #: X0811
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Identify the different types and applications of drilling machines used in industry and their important operating parts.
• Describe the major accessories and workholders used on drilling machines.
• Explain the difference between horizontal and vertical milling machines.
• Describe the different types of horizontal and vertical milling machines available.
• Understand numerical control and computerized numerical control of machine tools and differentiate between them.
• Distinguish a machining center from an ordinary milling machine.
• Understand the differences among the four designs of automatic toolchangers.
  

Course #: X0812
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Describe basic lathe construction.
• Describe the manual and automated turning machines used by industry.
• Recognize the uses of turning centers for mass-production applications.
• Differentiate between bar and chucking types of automatic screw machines.
• Identify turning machine accessories and workholders.
• State the differences between horizontal and vertical bandsaw configurations.
• Interpret the different tooth styles of bandsaws and the applications for each style.
• Describe conventional and vertical bandsaw cutting operations.
• Explain circular cold sawing, abrasive cutting, and friction sawing techniques.
  

Course #: X0813
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Explain the physical characteristics, setup, and operation of grinding wheels.
• Name the different types of abrasives and bonds.
• Define how structure applies to the grinding process.
• Recognize Standard Marking System symbols to choose the correct grinding wheel.
• Describe the major wheel types by shape and list specific applications for each.
• Describe how to put a grinding wheel into operation and keep it in good working order.
• State the various types of grinding fluids, what they are used for, and the different methods of applying them.
• List uses and nomenclature associated with utility grinders, surface grinders, and cylindrical grinders.
• Demonstrate safe practices when using grinders.
  

Course #: X0814
Duration: 4 hours
Course Prerequisites: Introduction to Algebra, Geometry, and Trigonometry (Block X02); Industrial Safety (Block X23); Hand and Power Tools (Block X24);
What Students Learn:

• Name the common machines adapted to computer numerical control.
• Describe how CNC machines operate and what processes they are capable of performing.
• State advantages of CNC over manual control.
• Name various CNC components and describe what each does.
• Explain the function of a feedback device.
• Understand the Cartesian coordinate system of measurement.
• Define tool length compensation and describe the process of zeroing a CNC machine.
• Demonstrate safe practices when operating CNC machines.
• Describe the job responsibilities of people involved in CNC operations.
  

Course #: 186007
Duration: 5 hours
What Students Learn: Preview
In this study unit, trainees will gain a better understanding of the work practices necessary to operate industrial machinery, such as a bench-top drill press or a ten ton mechancial poewer press, safely. You will learn how the principles and practices used to keep ypu safe from injury can be incorporated into your daily routine.
Providing a safe work enviornment is the responsibility of the employer. It is the employees responsibility to work safely at all times, especially when using power driven machinery. Awareness and sound practice of the safety procedures you'll learn offer your best defense against workplace injuries. In this study unit, students will learn the skills needed to become a productive and safe industrial machine operator.
Objectives
When a student completes this study unit, he and she will be able to:

• Recognize the basic machine motions that can present a hazard to workers.
• Recognize the types of machinery most likely to be hazardous to workers.
• Understand the types of injuries caused by accidents commonly associated with unsafe machine operating procedures.
• Discuss the importance of machine guarding and how to incorporate methods of guarding to avoid physical injury.
• Recognize the four basic types of machine guards commonly used in industry.
• Control various forms of hazardous machine energy through the use of lockout / tagout procedures.
• Understand how and why to properly use personal protective equipment for added protection when using industrial equipment.

Contents
Introduction to Machine Safety; Machine Safeguarding; Types of Machinery; Machine Controls and Control Equipment; Protective Equipment and Procedures.

Course #: 386016
Duration: 10 hours
Course Prerequisites: Basic Machining Skills (Block X08);
What Students Learn: Forms of Abrasives; Classification of Abrasives; Abrasive Grinding Processes and Machines; Standard Wheel Marking System; Abrasive Types; Grain Size; Wheel Grade, Wheel Structure, Wheel Bonds; Diamond and Cubic Boron Nitride Wheels; Wheel Grinding Machines; Wheel Shapes; Grinding Wheel Testing and Maintenance; Grinding Fluids or Coolants Coated Abrasives; Applications and Characteristics of Coated Abrasives; Factors Affecting Stock Removal and Finish; Safe Practices for Grinding.

Special Notes:

• Covers subject at an advanced, in-depth level.
• This updated course replaces course 5023.

Course #: 386001
Duration: 10 hours
Course Prerequisites: Basic Machining Skills (Block X08);
What Students Learn: The King of Machine Tools: What is the Lathe; Types of Lathes; Principal Parts of a Lathe; Speed Controls; Feed Controls for Tools; Basic Work-Holding Devices.

Special Notes:

• This updated course replaces course 3520A.
• The entire course consists of study units 386001, 386002, 386003, 386004, and 386005.

Course #: 386002
Duration: 10 hours
Course Prerequisites: Basic Machining Skills (Block X08);
What Students Learn: Auxiliary Work-Holding Devices; Preparation for Machining; External Machining.

Special Notes:

• This updated course replaces course 3520B.
• The entire course consists of study units 386001, 386002, 386003, 386004, and 386005.

Course #: 386003
Duration: 10 hours
Course Prerequisites: Basic Machining Skills (Block X08);
What Students Learn: Internal Machining: Special Lathe Operations.

Special Notes:

• This updated course replaces course 3520C.
• The entire course consists of study units 386001, 386002, 386003, 386004, and 386005.

Course #: 386004
Duration: 10 hours
Course Prerequisites: Basic Machining Skills (Block X08);
What Students Learn: Types of Tapers; Taper Turning.

Special Notes:

• This updated course replaces course 3520D.
• The entire course consists of study units 386001, 386002, 386003, 386004, and 386005.

Course #: 386005
Duration: 10 hours
Course Prerequisites: Basic Machining Skills (Block X08);
What Students Learn: Threading; Thread Standards and Chasing Setup: Thread Chasing and Standard Threads. Specialty Threads.

Special Notes:

• This updated course replaces course 3520E.
• The entire course consists of study units 386001, 386002, 386003, 386004, and 386005.

Course #: 3521A-B
Duration: 20 hours
What Students Learn: PART 1 (3521A). Drilling Process; Upright Drill Press; Multiple-Spindle Drill Press; Radial Drill Presses; Numerical Control Drill Presses; Drilling Tools; Reconditioning of Drills.
PART 2 (3521 B). Work-Holding Devices; Tool-Holding Devices; Drill Press Setup; Cutting Fluids; Related Tools and Practices; Care of Equipment.

Special Notes: Covers subject at an advanced, in-depth level.

Course #: Block D20
Duration: 40 hours
What Students Learn: The eight lessons in this block provide the trainee with the skills and knowledge needed to perform those tasks associated with the trades of plumber and pipefitter. The program includes coverage of the most widely accepted materials used for pipe, fittings, and valves. The trainee will learn how to use the tools of the trades, with an emphasis on safety. In addition, the methods used to join pipe, and the procedures for supporting, installing, and testing piping systems, are discussed in detail. Common plumbing fixture installation and maintenance, along with a review of tanks, pumps, and boilers, are covered.
Components: The Trades of Plumbing and Pipefitting (286040); Pipes, Fittings, and Valves (286041); Plumbing and Pipefitting Tools (286042); Joining and Assembling Pipes (286043); Supporting, Installing, and Testing Pipes (286044); Plumbing Fixtures and Appliances (286045); Tanks, Pumps, and Boilers (286046); Insulation for Piping and Ducting (286047);
Special Notes: This updated course replaces Industrial Plumbing and Pipefitting, Block D10. Each study unit contains a progress examination.

Course #: 286040
Duration: 5 hours
What Students Learn:

• Identify the differences between "plumbing" and "pipefitting."
• Discuss the basic concepts of codes and standards.
• Relate information about the different types of mechanical systems in buildings.
• Demonstrate basic skills for blueprint reading.
• Identify the terms: blueprints, architectural drawings, working drawings, manufacturers' specifications and job specifications.
• Relate the basic concepts of blueprint reading.
• Use a measuring scale.
• Identify symbols and abbreviations used on working drawings.
• Locate specifications pertaining to a specific material or system.
• Explain how different types of plumbing and piping systems are categorized.
  

Course #: 286041
Duration: 5 hours
What Students Learn:

• Identify and classify the different types of material that are used to manufacture pipes, fittings, and valves.
• List the characteristics of the various types of pipes, fittings, and valves available.
• Classify and identify pipe "markings."
• Know how to "read" a fitting for ordering purposes.
• Identify the various types of valves and know their components.
• Perform basic valve maintenance and know proper installation techniques.
• Select and specify pipes, fittings, and valves for a particular application.
  

Course #: 286042
Duration: 5 hours
What Students Learn:

• Identify the various tools available for various tasks by appearance.
• Demonstrate your knowledge of job safety and tool safety.
• Identify the tools required to join and assemble pipes of different material composition.
• Determine when and how to use pipe-joint assembly tools.
• Identify the tools required to perform layout, cutting, and boring tasks.
• Identify the tools needed for testing and maintaining piping systems.
• Determine when and how to use finishing, testing, and maintenance tools for piping systems.
  

Course #: 286043
Duration: 5 hours
What Students Learn:

• List necessary precautions to be taken when working with materials or procedures to join pipes.
• Cut pipe lengths manufactured from the various pipes materials, as required by a piping system layout.
• Prepare and assemble the various pipe joints you learned earlier.
• Identify the materials, tools, and equipment needed for pipe.
• Perform basic pipe welding tasks.
  

Course #: 286044
Duration: 5 hours
What Students Learn:

• Lay out, install, and align a piping system either inside a building or underground.
• Properly support a piping system using the various available methods, taking into account thermal expansion and contraction.
• Identify methods and materials used to protect piping installations.
• Calculate pipe offsets to avoid obstructions when laying out and installing a piping system.
• Test different types of piping systems for defective materials or faulty workmanship.
  

Course #: 286045
Duration: 5 hours
What Students Learn:

• Recognize trade terms used to categorize and describe plumbing components.
• Identify the different types of plumbing fixtures, trim, appliances, and appurtenances.
• Explain the procedures used for installing plumbing fixtures and trim.
• Discuss common maintenance problems and corrective action for plumbing components.
  

Course #: 286046
Duration: 5 hours
What Students Learn:

• Identify and classify the various available tanks.
• Specify and size round and rectangular tanks, and sumps, for a particular application.
• Identify different pumps and know pump principles.
• Discuss pump installation, start-up, and maintenance procedures.
• List the characteristics of boilers and discuss their classifications.
• Identify boiler accessories and know basic boiler maintenance.
  

Course #: 286047
Duration: 5 hours
What Students Learn:

• Identify and understand the function and types of different piping and ducting insulation materials.
• Select the proper insulation type, material, and thickness for a given piping system.
• Properly cut, form, and install insulation and shielding to piping and ducting.
  

Course #: 286025
Duration: 10 hours
What Students Learn: Introduction to Welding; Definitions of Weld, Braze, and Braze Weld; Oxyfuel Gas Welding (OFW); Arc Welding (AW); Resistance Welding (RW); Solid-State Welding (SSW); The Brazing Welding Process; Soldering Process; Other Welding Processes.

Special Notes:

• This updated course replaces course 6151.
• The entire course consists of study units 286025 and 286066.

Course #: 286066
Duration: 10 hours
What Students Learn: Recognize basic joint designs used in welding  Butt, Corner, "T", Lap, and Edge; Selecting the best types of grooves for welding applications; Proper procedures for working on various positions when welding joints on pipes; Interpreting welding symbols, dimensions, and schematics.

Special Notes: The entire course consists of study units 286025 and 286066.

Course #: 186004
Duration: 5 hours
What Students Learn: Preview
This study unit will teach students important safety facts and practices involving the high pressure and low pressure gases used in welding. Covered are the fundamentals of electric arc welding, equipment requirements and proper operating procedures. Trainees will learn general welding safety and specific practices. You will learn about controlling heat sources from welding operations to protect yourself from harm and your facility from fire.
Objectives
When a student completes this study unit, he and she will be able to:

• Identify common welding gases and understand how they are used in welding operations.
• Point out the hazards associated with welding gases.
• Safely handle and store different types of gas cylinders.
• Safely operate a basic gas welding setup.
• Recognize the safety considerations involved in the setup and operation of electric arc welding equipment.
• Identify welding equipment malfunctions and take corrective action.
• Utilize fire prevention and protection methods specific to welding operations.
• Discuss the importance of the hot work permit program in your facility.
• Explain the correct use of protective clothing and equipment for welding.
• Utilize proper ventilation when welding.
• Effectively deal with confined spaces when performing welding operations.

Contents
Safety in Welding and Cutting; Safe Handling and Storage of Gas Cylinders; Use of Oxy-fuel Welding and Cutting Systems; Safe Operation of Welding Equipment; Safe Use of Electric Arc Welding Equipment; Protection of Welders and Welding Facilities.